If your industrial facility has a cooling tower, you may need Industrial Cooling Tower Repair Services to ensure that your cooling tower remains in good condition. Over time, the cement shell of cooling towers can degrade because of the functions they perform. In addition to inspecting the cooling tower for damage, personnel also examine the superstructure, foundation support columns, and embedded reinforcing steel bars. These inspections can identify problems that could require replacement of the cooling tower.
Benefits
A well-maintained cooling tower will last much longer than a poorly maintained one. When this happens, your cooling bill will increase because of the increased energy usage. Even minor repairs can have a negative effect on the cooling tower’s performance, but with regular maintenance, you can avoid major problems. Here are some of the benefits of hiring cooling tower repair services. All towers require regular maintenance to ensure peak efficiency. In addition, you will save money on electricity bills, because fewer repairs are needed when you’re using your cooling tower.
Preventative maintenance is necessary to prevent bacteria and other contaminants from accumulating in your cooling tower. Similarly, if you’re using your cooling tower for industrial purposes, you must regularly clean and inspect the motors, fans, and filters to ensure that they are functioning properly. When the components in a cooling tower get clogged with debris and bacteria, they will not function efficiently, which will result in increased energy consumption. Regular lubrication of parts is also essential. Improper lubrication can cause premature wear and breakage, which will ultimately lead to a total failure of the cooling tower.
Cost
When corrosion in a cooling tower isn’t immediately apparent, it may be best to hire a cooling tower repair company to conduct a thorough inspection and correct the problem before it worsens. These professionals can perform various tasks to restore the cooling tower’s operational efficiency and prevent further damage. These services include pressure washing, cleaning the fill and the tower’s exterior, changing the belts and oil, and sandblasting and grinding to remove rust.
Most cooling tower repair field evaluation companies are construction contractors. These professionals know the proper access methods and cooling tower configuration. However, this creates a conflict of interest, since the company is responsible for completing the repairs and determines the scope of work. It is best to choose a third party that can provide an impartial evaluation of cooling towers to ensure optimum reliability and minimize repair costs. This article will provide some tips to make the process as simple and affordable as possible for industrial cooling tower repair services.
Cleaning
Proper cooling tower cleaning is essential to keep your equipment functioning efficiently and prevent harmful biofilms. Without proper cleaning, contaminants can build up inside the system and cause blockages and corrosion. Over time, this damage can cause motors to malfunction or even burn out.
The first step in proper cooling tower maintenance is inspection. The first tower to be cleaned is isolated from others and inspected by an engineer. During the inspection, look for buildup in the hot water basin and fill media. Inspect all the parts to make sure that everything is free from sludge and other debris. Once the inspection is complete, the tower is returned to its original settings. This ensures proper cooling and prevents costly breakdowns.
Conclusion
Industrial cooling towers are essential to the smooth functioning of a manufacturing facility. They provide cool air to various parts of the facility and the absence of one can be detrimental to business. Therefore, it is necessary for the manufacturer to engage the services of a maintenance service to ensure the efficiency and reliability of their cooling system. Proper maintenance of cooling towers is essential to avoid unplanned outages or increased energy costs due to malfunction.
It is essential to conduct routine condition assessments on cooling towers. A regular inspection is necessary for maintaining cooling reliability. Most owners recognize the importance of maintenance, but they do not have the time to manually clean the towers. The excessive solids in the water can contribute to a buildup of debris in the basin, providing a home for corrosive anaerobic bacteria. Moreover, a manually-cleaned cooling tower can take days to clean. Moreover, dirty cooling towers can lead to increased water and chemical consumption.
